Electrostatic desalting and dehydration installation

Shenyang Sibian Group

ELECTROSTATIC DESALTER

Engineered for heavy & viscous crude

Over 60 years of manufacturing heritage

Through Shenyang No.4 Transformer Factory, founded in 1961.

Our vision: dependable crude oil treatment through thoughtful engineering and lasting customer support.

DESALTING AND DEHYDRATION IN ONE PROCESS

Inorganic salts in crude oil are carried mainly in the entrained water phase. Wash water and, where required, demulsifier transfer the salts into water; a high-voltage field then enlarges fine droplets so gravity can separate them from the oil.

The package can be configured around crude properties, throughput, downstream feed requirements, site utilities, and control boundaries.

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Desalting and dehydration package in operation

Core product · Crude oil treatment

Desalting & dehydration for heavy and viscous crude

Our focus is heavy and viscous crude. We coordinate process, mechanical, electrical and control requirements around crude properties, available heating, throughput and outlet targets. The agreed project scope defines the supply boundary.

Process vessels & electrodes

Vessels, internal distribution and electrodes work together for coalescence and settling.

High-voltage power & protection

Power supplies, feedthroughs and protection are configured for the crude and unit duty.

Wash water, mixing & piping

Coordinated wash-water injection, controlled mixing, drainage recycle and supporting piping.

Instrumentation & control interfaces

Flow, temperature, pressure, interface and electrical monitoring within defined control boundaries.

NK1 two-stage electrostatic desalting concept showing two complete vessels in series
  1. Crude feed
  2. Stage 1
  3. Stage 2
  4. Treated crude
NK1 two-vessel series concept. Dimensions and piping arrangements follow approved project drawings.

Process · Two stages working together

TWO-STAGE ELECTRIC DESALTING PROCESS

A typical process includes crude heating, wash-water and demulsifier dosing, controlled mixing, primary electrostatic coalescence, secondary polishing, and brine discharge or recycle.

Water ratio, mixing intensity, electric-field arrangement, and operating window are determined from crude properties, unit load, and downstream targets.

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Shenyang Sibian Group · Manufacturing

From vessel fabrication to package assembly

Workshop and assembly images showing desalter vessels and supporting equipment at different manufacturing stages.

Desalter vessel shells during workshop fabrication
Vessel fabrication
Desalter vessel with access platform during assembly
Vessel and platform assembly
Personnel reviewing an assembled desalter unit
Factory inspection

Vessel construction, package configuration and inspection requirements follow the applicable project drawings and specifications.

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Shenyang Sibian Group · Project experience

Refinery & overseas experience

Selected from the project records of Shenyang No.4 Transformer Factory, part of Shenyang Sibian Group, covering refinery and overseas desalting installations.

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Illustrative image · not a project photograph
Illustrative image · not a project photograph

Iraq2011

AHDAB project

10 milliontonnes / year

Electrostatic desalting package

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Technical insights

Start with the operating question

Practical operating questions from our group technical archive. Apply these guides alongside site data, approved procedures and project-specific engineering review.

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